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Blackout Film and Curtain Fabric Laminating Machine

It uses hot melt glue to laminate blackout film and curtain fabric. It can also be used for sofa fabric, sports coats, mattress materials, garments, underwear laminating, etc.

 

Gluing methods include dot coating, mesh coating, full coating, etc. Different engraving roller designs can be chosen to achieve varying glue amounts.

 

The machine's working width ranges from 1600 to 3600mm and can be customized based on requirements. A special tension control device and edge guiding device can be added for stretch fabrics.

Product features

KUNTAI PUR hot melt glue laminating machine includes a Base Fabric Unwinding Device, Film Unwinding Device, Film Carrier Rewinding, Hot Melt Glue Transfer Device, Hot Melt Glue System, Cooling System, an accumulator (optional), and a Rewinding Device. It is suitable for laminating blackout film and fabric for the curtain industry. It can also be used in the sofa fabric industry, interlining for the cloth industry, shoe industry, outdoor goods, medical industry, mattress protector industry, automotive trim industry, hygiene and medical products, protective clothing, etc.

  • The machine is controlled by PLC+HMI, easy to operate, with a wide gluing width, precise glue amount adjustment, and glue savings.

  • High-tech, eco-friendly laminating with no solvent use, passing SGS Switzerland inspection tests.

  • Environmentally friendly, non-toxic, breathable, meeting EU and USA regulations.

  • The machine can be specially designed based on different client requirements, such as working width, size, tension control, etc.

  • An accumulator device can be added to ensure the machine operates continuously while changing rolls, improving production speed.

What is hot melt adhesive?

PUR hot melt glue, commonly referred to as Polyurethane Reactive Hot Melt Adhesive, is a solvent-free and eco-friendly laminating resin that meets European stringent standards. Advantages of PUR hot melt glue include:

  • Solvent-free

  • Wash resistance

  • Maintains breathability

  • Maintains water resistance

  • Lightweight, compared to traditional resins

Machine Features

PLC control

Fully automatic system that reduces labor requirements.

Servo motor control

The servo motor precisely adjusts the distance for optimal operation.

Automatic voltage detection system

It ensures proper tension of the material during processing.

High speed

With the help of the battery device, the machine can operate at high speed.

Laminating Machine Advantages

  • Environmentally friendly lamination: The use of hot melt adhesives allows for the production of environmentally friendly products, ensuring a pollution-free lamination process. There are no fumes, aerosols or fumes.

  • Precise and comfortable bonding: The dot-coating lamination method firmly bonds the materials, making the products soft, comfortable, washable and breathable.

  • Modern control system: The whole machine adopts Siemens brand PLC control system and full servo controller, which ensures automatic closed-loop tension control, with stable and reliable performance.

  • Tension control before gluing: A swing arm tension controller with an angle converter ensures constant tension on the material for stability before gluing.

  • Special systems for stretch materials: For four-way stretch fabrics, a special fabric transport/conveyor system can be installed on the laminating machine.

  • Glue melter unit: The machine is equipped with a 200 liter PUR glue melter, which operates at a speed of approximately 120 kg/h. The amount of glue can be adjusted between 10-120 kg/h.

  • Heat conduction oil heating system: An 18 kW oil heater is included in the machine. The system uses heating pipes to heat the oil, which is supplied to the machine by a pump. The oil flows from the pump to the cylinder and the coating, and then returns to the oil-gas separation cylinder, ensuring continuous circular heating.

  • Rewind tension control: A swing arm tension controller with an angle converter ensures constant tension of the laminated material before rewinding.

Hot Melt Glue Laminating Machine Types

We can customize the machine based on customers' requirements. Below are some models of hot melt glue laminating machines:

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Standard Hot Melt Glue Laminating Machine

Compact design, PLC control, fully automatic operation, labor saving

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Multifunctional coating and laminating machine

Capable of spot coating and full coating with hot melt adhesive

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Multifunctional laminating machine

Equipped with a large heating drum, it can be used with hot melt adhesive, solvent-based adhesive and water-based adhesive. Cost-effective solution.

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Hot melt adhesive laminating machine:

Equipped with a battery so it can operate continuously when changing cylinders. Specifically designed for high volume production.

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Hot Melt Glue Laminating Machine

Equipped with a conveyor system Suitable for laminating roll and sheet materials. Easy to operate

Main Machine Parameters (Customizable)

Modell
KT-PUR-1800
Machine Roller Width
1800 mm
Gluing Amount
5-80g/m2
Machine speed
0-40 m/min
Power
45,0 kW
Electric Current and Voltage
Customizable
Net Weight
8000 kg
Dimension
11800 x3100 x 3650 mm
Maximum Material Width
1600 mm

Test results of Kuntai laminating machine heating system

Laminating Process

Application

Let's make your production line more efficient!

Do you have any questions, or a specific request, or would you like to request a quote? Feel free to contact us! Please fill out the form, and our colleagues will contact you shortly.

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